From concept to commissioning our venture means instant access to cutting edge global technologies, ensuring a new level of excellence in all activities, whether it is a supply of machinery or executing projects on a turnkey basis of a sugar plant and Cogen plant.
Through numerous references, Fives Cail-KCP offers a very important know-how in the design and the construction of technological process lines of cane sugar factories including high pressure boilers and cogeneration boilers as well as raw sugar refineries.
The mastering of sugar process enables Fives Cail-KCP to present turn-key technological solutions by bringing all the important guarantees for the investor in terms of capacity, sugar quality, energy consumption.
The high pressure multi fuel fired co-generation boilers with membrane wall construction of Fivescail-KCP are technologically a perfect fit for Sugar plant Co-generation projects with their high reliability and efficiency, perfect operating parameters and relatively low emission levels.
Spent wash incinerator with travelling grate is the latest equipment developed by Fives Cail-KCP Limited, which shall be a perfect solution to dispose the distillery waste.
This offer can be optimised in cost and delivery thanks to a unique network of worldwide partners with whom Fives Cail continuously develops innovative solutions.
The recent construction of Rajashree sugars Gingee Unit (TN) and Krishnaveni Sugar at mehboobnagar at (AP) India perfectly shows the Fives Cail-KCP philosophy in this matter.
The biggest strength of any organization is best determined by its workforce and their level of commitment. We have a unique set-up of highly qualified engineers and technicians, all specialists in their respective field, viz., engineering, erection, commissioning or trouble shooting. The company is governed by Board of Directors including a Chairman and administered by the Managing Director.
Designing and building energy efficient complete plant with co-generation power plant and process equipments for Sugar and Sugar refining industries from Sugarcane as well as Raw Sugar
Unrivalled experience in project management
Fives Cail-KCP has the widest offer on the market geographically and technologically, including:
- Unit equipment
- Factory complete stations
- Complete sugar plants
- Engineering and Maintenance
- Complete stand alone Sugar Refineries
- High pressure boilers for Co-generation
- Spent wash incinerator
- Engineering and Maintenance
- Solutions for your specific needs:
Fives Cail-KCP is committed to supplying energy efficient process and mechanical solutions which are innovative, reliable and precisely adapted to the requirements of our clients' production plants (cane factories and refineries). From equipment design to turnkey processing plants, Fives Cail-KCP provides a complete range of competitive services to back up its durable, high-performance, affordable products.
- Global know-how:
Fives Cail KCP provides a complete range of services from engineering consultancy to maintenance management..
- Energy efficiency:
The innovative, competitive technologies developed by Fives Cail & Fives Cail-KCP are the fruit of a dynamic R&D program and of proactive contributions from its licensors and industrial partners.
Empowering the Customer
In addition to commissioning plants, we provide extensive training to the customers' engineers / technicians in the operation, maintenance and trouble shooting. We also deputes our experts to customer factories who are planning for expansion or are graduating to modern equipment for increasing efficiency or for rejuvenating the plant or equipments. The experts chalk out a comprehensive programme for expansion / modernization and suggest the equipments to be modified / installed anew. These experts co-ordinate with the plant engineers in the layout modifications in carrying out the above.
Our Engineering Capability
We have more than 50 qualified and experienced professionals in the design, manufacture and construct the plant and equipment for manufacture of sugar plant and co-generation plant in the respective fields of process, mechanical, electrical, instrumentation, civil and structural engineering who are conversant with sugar engineering and technology. Some have been trained at Fives Cail , France in the latest trends in equipment design. Design and drafting operations are carried out on Local Area Network (LAN) with a high end server connected to 60 nodes operating under client / server architecture. Latest versions of software with "Concurrent Engineering" approach, representing the state-of-the-art in today's computerized engineering analysis are used to enhance productivity in designing, analyzing and drafting.
- Autodesk® Inventor™ Professional
- AutoCAD® Mechanical
- ANSYS Mechanical
The Quality Assurance Team comprising of highly qualified engineers, chalkout the quality assurance plan for each and every project right from design to commissioning and also the level of acceptance. The highly committed Project Monitoring Team equipped with modern project management software, coordinate with various agencies, internal as well as external, right from design to manufacture, procurement, erection and commissioning of products and projects.
Our Manufacturing Capability
We utilize KCP's Heavy Engineering Division to manufacture critical components. This unit is an ISO 9001 and ASME certified engineering complex and is one of the largest, well integrated workshops of its kind anywhere in the world with facilities for casting, fabricating and machining heavy and large sections of steel machinery.
We also supply high pressure boilers for sugar plant cogeneration projects for varying capacities and operating pressures, following IBR / ISO / ASME design. The Engineering unit of KCP is qualified to manufacture boilers as per the above international accredited codes. We have a carefully selected list of sub-contractors and sub-suppliers for supplying equipments matching the specifications and quality standards set by it.
Our Quality - A Critical Ingredient
Our commitment is well demonstrated by the numerous quality audits we undertakes at every stage, right upto despatch. A well-qualified complement of quality assurance engineers carry out these operations at the testing facilities of KCP which has a full-fledged material testing laboratory, including x-ray testing. We can supply equipments subject to specifications of third party inspection agencies like LRSI / BVQI / SGS etc. in accordance with customer's requirement.
The technological tools developed by Fives Cail-KCP have equipped numerous sugar plants :
We are well-equipped with the design and engineering know-how for the entire range of Fives Cail state-of-the-art technologies and products for the sugar industry,. Our experience and expertise has been well - proved in India and abroad.We have a regular advisory board, comprising experienced consultants, whose guidance is sought for optimization by stress analysis which is used in designing and sizing of critical equipments.
We undertake feasibility study in places specified by the customers, and depending on the cane availability and future potential, sizes-up the plant.Our spectrum of activities include preparation of general arrangement & layout drawings, process engineering & detailed plant engineering documents including electrical & instrumentation schemes, supplying of equipment for domestic & export markets, project monitoring and supervision of erection and commissioning of the sugar plant to the satisfaction of the customer.